Do you ever think of something you’ve accomplished and wonder if you could do it even smaller? Well, I set a challenge for myself. A year ago, I wrote about creating a summer dress with a button-front from less than 1.5 yards of fabric. That post inspired this one, as this summer I was able to squeak out a pair of shortalls (overall shorts) from a yard of 59″ stretch twill from Mood Fabrics. This was not my first overall attempt, but I think my most ambitious because this yardage was for a pair of shorts with some abundant pockets, but I changed my mind after seeing a variety of overalls styled for spring and summer. I’ve owned this style before in denim. My favorite version I’ve purchased was a pair of vintage ’90s denim shortalls that were baggy and breathable for those swampy summer days. The more fitted versions I’ve found in stores in recent years are not my cup of tea, because for me, overalls are best when they are oversized.

When I cut these overalls out, I had just completed my draft of an overalls pattern from 2 yards of 44″ cotton twill from Kokka Fabrics, and I was itching to make more without fabric shopping, so I went for a dig in my fabric/yarn closet. It’s more of an antique clothing press, to be fair. This is where I found my gold – 1 yard of 59″ across cotton twill in a fun pattern, sturdy enough for a bottom weight garment with just enough fabric to cut the shorts, the bib, the straps. That was all I could muster for sure. I set aside the project and got to work on my Kokka Fabric project, which taught me so many things about sewing overalls that I had overlooked in past attempts.

Firstly, the back bib is not a rectangle. Secondly, a facing for the bib makes the project feel more professional. Thirdly, the buttons on the side need to be properly assembled with the fly for the right stability. Finishing the edges with twill tape made from the project’s fabric helped create a crisp look. Fourth, the overalls need pockets in order for the garment to sit well on the body. Lastly, I did not accomplish these with my 1-yard of fabric overalls. I took some shortcuts.

I ran out of fabric for the pockets, the fly, and the twill tape. To remedy this, I kept the shape to a romper style and less of a traditional overall. The bib is rectangular on both the front and back. The pockets were added from a previous project; I upcycled shorts into pockets. The side does not have any fastening, instead I sewed up the seam and let the boxy cut of the shorts and stretch of the fabric help me compensate for my lack of fabric.

So if this project is a pair of overalls that is not a traditional overall, but more of a romper, why am I writing about this?

Well, because the finished product is a wonderfully comfortable garment, practical for many things – gardening, sewing, cooking, knitting, farmers market, apple picking, cleaning, walking in the woods, going to the beach, etc – and I made it without being an expert. I made this garment through hand sewing, so you don’t even need a sewing machine if it’s out of your current budget. I purchased this fabric on sale for 10 USD/yard. I used less than a spool of thread, and repurposed the pockets from an item in my closet that I didn’t want to wear anymore. Have you seen the price of overalls? They are expensive, even the short version. A low-quality version will still set you back 30 USD.

I made these with 10 USD of fabric for a midsize frame, so this is accessible to all of us, not just the slim people. A lot of popular and cheap DIYs on the internet are made for very small bodies, which makes me nervous that if I try it, it will be expensive, but this wasn’t. Making these overalls was incredibly rewarding, too. These aren’t even the best pair I’ve made this summer, I’ll share the other ones soon! But these ones will have a special place in my heart because they are unique, comfortable, and made with my own hands. So if you have an idea of how you could make something by hand, make it happen! It’s a lot easier than you think, a great learning experience, and there are tons of resources here online to help you succeed!